Combustor Systemsin Sweetwater, TX

Introduction to Combustors

Combustors are critical components in the oil and gas industry, designed to manage and neutralize hazardous emissions. These systems play a vital role in processing volatile organic compounds (VOCs) and other vapors produced during oil storage and processing.

Working Principle

The primary function of a combustor is to safely and efficiently burn off unwanted gases. This process involves mixing the vapor with air and igniting it, which destroys the harmful compounds. Effective combustors, like the Edge CXV and XXV, achieve destruction rates of over 99.9%, ensuring minimal environmental impact.

Edge Combustor Systems: A Cut Above

Our Edge Combustor Systems are distinguished by their innovative design and functionality. With components like the high aspiration mixer and flow swirl nozzle, they ensure optimal mixing of air and vapor, leading to more efficient combustion. The systems' low-pressure, high-efficiency operation allows for continuous depressurization of storage vessels, maintaining safety and efficiency.

Adherence to Regulations

Environmental regulations, such as the EPA OOOO standards, set strict guidelines for emissions in the oil and gas industry. The Edge Combustors not only meet but exceed these standards, offering peace of mind to operators regarding compliance and environmental responsibility.

Customization and Flexibility

The Edge Combustors are highly customizable, with features like the optional Modbus card, multiple operational modes, and temperature control. This adaptability ensures that they can be tailored to a wide range of industrial applications.

Safety and User Convenience

Safety features such as flame sensing, built-in charge controllers, and internal watchdog systems ensure reliable operation. User-friendly interfaces, ultra-bright LED indicators, and password protection make these systems easy and secure to operate.

Standard Features:

• Pressure piping and vessels built to code standards (code vessel available upon request).
• Heavy duty oilfield style skid base with environmental rail and dual drain points.
• Advanced industry leading control system, with customizable options (SCADA capable).
• Pressure circuits protected by normal shutdown settings and relief valves.
• Variable speed after-cooler / oil- cooler, for precise temperature control.
• Torquemaster TEFC electric driver, Toshiba option available.
• Rotorcomp oil-flooded rotary screw compressor module.
• Option of Kimray OPR 2.5 or C1D2 electric throttling recycle valve.
• Grundfos CRN-1 condensate pump, with high pressure option.
• Common, non-proprietary industry accepted componentry.
• Normal, open skid layout allows easy maintenance access.

Capacities:

• Flow Volumes: 10-1100 MCFD
• Standard unit sizes: 10, 30, 50, 75, 100, 125, 200 HP

Why Choose Redhead Services?

• 1 year warranty on workmanship and componentry.
• Start-up assistance, training, and unit commissioning provided as needed.
• 24/7 tech support for any operational or mechanical issue.

Redhead Standard Units Are Provided With The Following Components and General Configuration:

• High flow, electric condensate pump for scrubber liquid evacuation.
• Class 1 Div 2 compliant electrical components. (requires remote mounting of panel)
• Heavy duty skid base with spill containment and environmental rail.
• Variable speed control with high turndown rate for maximum efficiency.
• C1D2 electronic throttling ball valve provided for gas recycle capacity.
• Variable speed cooling for temp control in all weather conditions. (controls condensate, freeze-offs)
• Pressure circuits are protected by normal shutdown settings and relief valves.
• Normal, open ski layout provides easy access to service points and componentry.
• Standard primer base with customer preferred color of industrial enamel coating.
• Simple, operator friendly PLC based controls with VFD drive providing all necessary speed control, unit protection and date logging with SCADA capability.
• Units are capable of operating in a wide range of conditions. Performance estimates are basedon standard conditions.